Development of an adaptive manufacturing cell for high-volume machining of diversified aeronautical parts
Customer name :
BELL Textron
Completion date : 2022-2024
In brief
The aim of the project is "Development of an adaptive manufacturing cell for high-volume machining of diversified aeronautical parts".
Project summary
The aim of this project is to design a prototype manufacturing cell for high-volume machining of aeronautical parts with variable geometries, in partnership with BELL. Specializing in the manufacture of commercial and military aircraft, the company has identified the need to implement new manufacturing methods related to the routing of aeronautical components, adapted to a wider range of parts in production. In addition to the development of the new automated manufacturing cell, the project includes the implementation of new machining strategies.
The aim of all these aspects is to produce aircraft components in an automated environment governed by rules that ensure manufacturing to a high level of quality. The aim is to take the Canadian aerospace industry to a new level by providing access to more autonomous forming methods in a high-volume context.
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CTA's role
The CTA worked in collaboration with the partner to identify the equipment required, with the potential to set up a new adaptive manufacturing cell. Design, manufacture and testing were carried out at CTA's facilities with the customer to enable follow-up and progress in the development phase.
Results
The project identified several systems that could be used to automate the machining process. A universal gripper was developed, as well as an adaptive fixture system for routing various part geometries. Criteria for the design of the modular clamping system include :
- Flexibility in positioning
- Rigid mounting to ensure a secure hold
- Modularity and reusability of clamping systems
- Reduced storage space and manufacturing costs